Exas Philippines, Incorporated Company Case Essay

Exas Philippines, Incorporated is a privately owned companionship by Japanese investor and run and managed by Japanese consultants and experts. Its main business since the birth of their mother companion are METAL STAMPING PRODUCTION (transient or manual and progressive dieset) and light beam and DIE DESIGNING, PROCESSING and VALIDATION. I belonged in these two carrefourion businesses.Our discussion section receives guests product technical drawings. We take on legal document and die design as basis for quotations then customers feedback for approval for the design price. Then doing follows on metal parts comp championnts of the go project(s). Assembly bequeath follow of the touch tool and die. Validation follows to deliver engineering samples based on specifications required. erstwhile the delivered samples are approved in their line assembly, mass production get out follow at our metal stamping production area.Today, Exas Philippines has been adopting several methods a nd techniques to add and rectify its methods of productivity and flavor that is far better than existing technology. This development however, richly sustained daily activities that affect daily production take of the manufacturing pains including transportation. In fact, the effect of trusted method and process shows as one of the largest components that helps the company to be more matched in the market today. inside it, this methods and innovation plays a main role in satisfying customer demand developing trust and confidence among others.One cognise product that this company produced is MAIN PLATE, a metal stamped part that serves as the canvas component of digital camera to be assembled in Pentax Philippines, one known customer of ours. Among other parts suppliers, Exas Philippines remains one of its biggest and trusted shaping molding and metal stamped parts supplier for almost a decade. charge and confidence we did to sustained and keep for future partnership ahea d. In this matter, whatsoever market, somehow develop a unique and effective process go up in all its product and services. In such, inquiring new and render of the art tools and machineries, successful management program and alterd process which could temptingness investors and potential customers in general.Moreover, products and services providers in an open market exchangeable us, need to innovate and enhance operation to the maximum utilization of resources and damage to be more competitive, especially commercial value of our products and services were greatly controlled and dictated by our customers. Where at point, it is a need for the manufacturing industry to prefigure total profit prior to producing or launching a certain project through extensive process evaluation and analysis of all aspect of manufacturing and somehow build and innovate unique and well(p)-develop processes.Since main base manufacturing process and woo involves values need to be considered an d improved, moreover, it has the longest and overmanned process to date as evidenced by the results of the operation production and lurch during the first two months. And with the companys aim for Continuous onward motion and Process Optimization, the researcher conducted this news report for possible remedies and measure which has to be developed to improve this poor performance process operation.CHAPTER ITHE line of work AND ITS SCOPEII STATEMENT OF THE PROBLEMThe study helps to improve the enter methods to be more efficient and productive. Thus, it is the goal to optimize production output of Main Plate. The study conducted specifically and systematically to provide answer to the following(a)1) Are the present methods or set up efficient in terms of the following? 1) Process lay-out activities evident for cheaper and safer process. 2) Process flow map implemented specifies steps required in terms of lay-out address. 2) Can the existent be improved for cost analysis?1) P ricing2) Material sorting3) Material rejection or scrappage3) Is the manpower available sufficient enough?1) men vs. Process lay-out2) Manpower vs. works3) Man-hours requirement vs. Production plan4) Machineries and fixtures fully use?1) Press stamping machine utilization per day2) Bench drill for chamfering and tool bits utilization3) Pneumatic tool grinder, cutting and polishing tools utilization4) Degreasing Machine Utilizationb) What would be the proposal to modify or improve the mellow cost of production of Main Plate in terms of ? b.1) roil cost b.2) Machine and Equipment set up c) How would modification of the process benefits the company, the department, the employees, the valued customer as well as the researcher?II conditional relation OF THE STUDYThe study helps the company understand the nature and true cost of work and reducing unnecessary costs, and balancing processes in the line to make work flow smoother. It also helps the company to be more competitive in a n open market, highly productive and profitable in return. as well using effective techniques that will enhance processing age will eventually increases productivity with less cost, less manpower and man-hour requirements. This study serves as the guidelines for the manufacturing department to determine man and machine effective planning, established succession and motion standards to improve production planning and material preparation in general.It will also provide relevant information in remittal financial statement, resource allocation and product estimating cost and value. For the employees, it will climb their morale for work since there is that proper division of work load, improve their working conditions and environment. This will also benefit me since I learn cartridge holder and motion study from this project. I could apply this at my working section, at my home as learning for my family for time management for better results. To the companys valued customers and bu siness partners, the assurance of on-time deliveries with satisfying high quality product is highly guaranteed.CHAPTER IITHE DATAScope and LimitationThe study conducted by the researcher is focusing mainly on ten (10) contrasting processes involve in producing MAIN PLATE product. The following are the processes 1) Blanking 6) Flattener 2 2) Piercing 7) Tapping 3) Chamfering 8) Degreasing 4) Flattener 1 9) Visual Checking 5) Polishing 10) Final Packing The full(a) processing of the product is the main scope of the project where most of the precise problems has been found and identified. The primary targets of the research are to established standard time and methods to be followed in the processing of the said product as well as to improve productivity and reduce manufacturing cost.The project involves considerable cost . Some of them involve a large number of activities which must be carefully planned and coordinated. There are few which can be completed on time, cost and perform ance targets. Furthermore, another aim of the study is to determine how profitable are the new and improved methods established by the researcher.